Unplanned stops
A machine fails mid-shift. Output is lost and the whole line waits.
OneShiftAhead Run more. Stop less. Stay in control.
Machines, maintenance, service, live data and spare parts in one place. See problems coming one shift before they stop your production – on the desktop in the office and on the phone on the shop floor.
The problem
Most stops don’t come
Most stops don’t come
out of nowhere.
The signs are there. They are just spread across machines, inboxes, spreadsheets and people’s heads.
Maintenance on demand
Work happens when someone shouts, not when it is due.
Spreadsheets everywhere
Plans, intervals and histories live in files only one person understands.
Hunting for parts
Finding the right part number takes longer than replacing the part.
No overview
Nobody can say at a glance how the whole plant is doing today.
OneShiftAhead brings it all together – so you act a shift earlier.
Why OneShiftAhead
Three things get better.
Run more.
More productivity
Fewer unplanned stops. Maintenance happens on plan, not in an emergency. Every team knows what to do and when.
- Problems seen before they stop the line
- Work scheduled into planned stops
Stop less.
Lower costs
Maintenance at the right moment – not too early, not too late. The right spare parts, ordered fast. Costs per machine in plain sight.
- No wasted service intervals
- Correct part numbers, first time
Stay in control.
Simpler control
One look shows the state of the whole plant. Traffic lights instead of tables. Everything also on your phone, wherever you are.
- Health score for every machine
- Full history of every job
How it works
A week, one shift ahead.
A sensor value starts to drift on Monday. On Wednesday the job is done in a planned stop. Nobody had to stop the line.
-
Mon
06:12A sensor flags a trend
Bearing vibration on Washer W10 is rising. The forecast says the limit will be reached in about six days.
-
Mon
06:20One tap turns it into a task
The AI planner places the job in Wednesday’s planned stop and assigns it to Team B, within their capacity.
-
Tue
07:00The technician sees it on the phone
Step-by-step guide with pictures, safety notes and the list of parts needed – right in the app.
-
Tue
07:05The part is ordered in seconds
Straight from the task: tap the bearing in the exploded drawing, add it to the cart, order. Delivery status is tracked.
-
Wed
13:30The work is done in the planned stop
The technician confirms each step and logs the parts used. The history is complete, automatically.
-
Thu
No unplanned stop
Washer W10 runs. Its health score is back in the green. The next shift starts without surprises.
Modules
Everything your plant needs.
Everything your plant needs.
Nothing it doesn’t.
Start with the base. Switch on add-ons when you need them.
HOME
Your whole plant on one screen.
The cockpit shows how every machine is doing, what is due and where you need to act. Worst first, so you never miss what matters.
- Health score 0–100 for every machine, with traffic-light colours and labels.
- Open service cases, due maintenance, sensor warnings and this year’s costs.
- Make it yours: arrange and resize the widgets you need.
Pays intoControlProductivity
Service Desk
Service cases, without the phone tag.
Report a fault or a question to your service partner in a minute. Follow every case until it is solved.
- Clear status – New, In progress, Resolved – with priority.
- One message history per case. Attach photos and documents.
- Confirm technician visits and answer questions in one place.
Pays intoProductivityControl
myEQUIPMENT
Your machine park, fully digital.
Every machine with serial number, assemblies, documents and manuals. Always the right version, always one tap away.
- Step-by-step maintenance guides with pictures, safety notes and the spare parts needed.
- 3D view of machines and exploded drawings.
- Several plants. Add your own machines – from any manufacturer.
Pays intoProductivityCosts
myTASKS Add-on
Plan maintenance. Then actually do it.
A weekly plan across all machines and teams. The AI planner does the puzzle for you.
- AI planner spreads the work across teams, capacity and your defined maintenance days – plant calendar, company holidays and bridge days included.
- Confirm finished work and record the spare parts used.
- Complete history of every job (audit trail).
- Root cause analysis for problems that keep coming back.
Pays intoProductivityCostsControl
Predictive Maintenance Add-on requires myTASKS
This is where you get one shift ahead.
Sensor data is analysed all the time. When a value starts to drift, you know before it becomes a stop.
- TRENDA value is heading the wrong way. With a forecast of when the limit will be reached.
- ALERTA limit has been reached. Act now.
- One tap turns a signal into a planned maintenance task.
Pays intoProductivityCosts
myDATA Add-on
Live data. Every second.
See how each machine is running right now – speed, temperatures, pressures, consumption – updated every second.
- Trend charts with limits for every signal.
- Operating state at a glance: running, stopped, fault, offline.
- Health score from sensor signals, overdue maintenance and open cases.
Pays intoControlProductivity
eSHOP
Spare parts in seconds.
Find the part in the drawing, not in a catalogue. Tap it, add it to the cart, done.
- Spare parts catalogue per machine with exploded drawings.
- Track orders and delivery status. Full order history.
- Order the parts for a maintenance task straight from the task.
Pays intoCostsProductivity
The app in your pocket
Built for the shop floor.
Built for the shop floor.
Not shrunk from the office.
A real app with a tab bar, swipe gestures and drill-down. Technicians see what to do, how to do it and which parts they need – right at the machine.
A real app
Tab bar, swipe gestures and drill-down – designed for the phone, optimised for large screens.
No app store needed
Install it as a web app straight from the browser. Done.
Tablet-ready
Works on tablets, too – for larger drawings and guides on the shop floor.
QR codes on machines
Scan at the machine to open the right guide instantly.
Open by design
For every machine.
For every machine.
Every brand.
OneShiftAhead does not care who built your machines. Bring your whole machine park, across all your plants.
Any manufacturer
Add your own machines and equipment, including machines from other manufacturers. One place for all of them.
Several plants, many teams
Manage several plants with roles, teams and rights. Everyone sees what is relevant to them.
8 languages
The interface is available in eight languages.
EnglishDeutschFrançaisItalianoEspañolPortuguêsРусский中文
Born on the textile production floor. Built for any manufacturing with a machine park.
For machine manufacturers
Your portal.
Your portal.
Your brand.
Offer OneShiftAhead to your customers as your own branded portal (white label). They get a better service experience. You get closer to them.
Under your own brand
Your logo, your colours, your name – for your customers.
More spare-parts business
Customers find and order the right part from your catalogue in seconds.
Closer customer relationships
Your portal is where your customers manage your machines every day.
Structured service cases
Requests arrive complete, with machine, photos and history – not scattered across emails and calls.
Customer stories
Placeholder[Customer story coming soon]Space for a real customer story with quote, logo and results – once approved.
Licensing
Start with the base.
Start with the base.
Add what you need.
Every add-on can be switched on individually – when you are ready.
Base
Everything to see, document and service your machine park.
- HOMEThe cockpit with health scores for every machine.
- Service DeskService cases with your service partner.
- myEQUIPMENTThe digital machine park with guides and documents.
- eSHOPSpare parts with exploded drawings.
Add-ons, each switched on individually
myTASKS Add-on
Plan and complete maintenance, with AI planner and audit trail.
Predictive Maintenance Add-on
TREND and ALERT signals from sensor data. Requires myTASKS.
myDATA Add-on
Live operating data of every machine, updated every second.
Pricing depends on your plants, machines and modules.
Request a quote
Security & operations
Your data, in good hands.
Roles and rights
Admins and users, teams and plants. Everyone sees what they need.
Encrypted connection
All data travels over an encrypted connection.
Hosting in Europe – optional
Hosting in Europe is available as an option.
Full traceability
With myTASKS, every job is recorded in a complete history.
FAQ
Questions, answered.
Does it work with machines from other manufacturers?
Yes. You can add your own machines and equipment from any manufacturer and manage them in myEQUIPMENT alongside all others. Which live data is available depends on the machine.
Do we need new sensors?
Not for the base modules. myDATA and Predictive Maintenance work with sensor and operating data from your machines. Which signals are available differs from machine to machine – we look at your situation together in the demo.
Is there an app?
Yes. OneShiftAhead is a real app for the phone, with tab bar, swipe gestures and drill-down. You install it as a web app directly from the browser – no app store needed. It also works on tablets.
Which languages are available?
Eight: English, German, French, Italian, Spanish, Portuguese, Russian and Chinese.
How long does the setup take?
That depends on the number of plants and machines and on the modules you choose. After a first conversation we give you a concrete plan.
Can we start small?
Yes. Start with the base – HOME, Service Desk, myEQUIPMENT and eSHOP – and switch on myTASKS, Predictive Maintenance and myDATA individually when you need them.
Can we manage several plants and teams?
Yes. OneShiftAhead supports several plants, teams and roles (admin and user).
We build machines. Can we offer OneShiftAhead under our own brand?
Yes. Machine manufacturers can offer OneShiftAhead to their customers as their own branded portal. Learn more about white label.
Book a demo
See your plant
See your plant
one shift ahead.
Tell us a little about your production. We’ll show you OneShiftAhead with examples that fit your machines.
- A live walk-through of the modules you care about
- Answers about your machines, data and plants
- A clear next step for your plant